your reference. Solidworks does have a point cloud tool but no idea how good it is. Working with surfaces in Solidworks usually is not hugely fun.
All I really need is to get the surface data into something other than a “mesh” format. My actual job is working with Catia V5, but my work does not have any of the applicable Catia licenses to directly work with mesh files (such as STLs). If I can get to that point I’m golden. I have plenty of experience working with and creating surfaces.
FreeCad can apparently make a step file from meshes with a few steps, but when I did that with a simple 1 2 3 block scan, the result was about 2.5GB’s, and tends to lock up anything that tries to open it. I may look into an open source program to create usable surfaces from point clouds instead of trying to use meshes.
Also 90-95% of print failures are due to a bad first layer (citation needed).